Abrasive water jet tool passivation: from mechanism to application

Yanbin ZHANG; Wenyi LI; Lizhi TANG; Changhe LI; Xiaoliang LIANG; Shuaiqiang XU; Zafar SAID; Shubham SHARMA; Yun CHEN; Bo LIU; Zongming ZHOU

doi:10.51393/j.jamst.2022018

Volume 3 Issue 1

Oct. 2022

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Article Navigation > Journal of Advanced Manufacturing Science and Technology > 2023 > 3(1): 2022018

Yanbin ZHANG, Wenyi LI, Lizhi TANG, Changhe LI, Xiaoliang LIANG, Shuaiqiang XU, Zafar SAID, Shubham SHARMA, Yun CHEN, Bo LIU, Zongming ZHOU. Abrasive water jet tool passivation: from mechanism to application[J]. Journal of Advanced Manufacturing Science and Technology , 2023, 3(1): 2022018. doi: 10.51393/j.jamst.2022018

Citation:

Yanbin ZHANG, Wenyi LI, Lizhi TANG, Changhe LI, Xiaoliang LIANG, Shuaiqiang XU, Zafar SAID, Shubham SHARMA, Yun CHEN, Bo LIU, Zongming ZHOU. Abrasive water jet tool passivation: from mechanism to application[J]. Journal of Advanced Manufacturing Science and Technology , 2023, 3(1): 2022018. doi: 10.51393/j.jamst.2022018

Citation:

Yanbin ZHANG, Wenyi LI, Lizhi TANG, Changhe LI, Xiaoliang LIANG, Shuaiqiang XU, Zafar SAID, Shubham SHARMA, Yun CHEN, Bo LIU, Zongming ZHOU. Abrasive water jet tool passivation: from mechanism to application[J]. Journal of Advanced Manufacturing Science and Technology , 2023, 3(1): 2022018. doi: 10.51393/j.jamst.2022018

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Abrasive water jet tool passivation: from mechanism to application

doi: 10.51393/j.jamst.2022018

a School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China;
b State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, China;
c Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, China;
d College of Engineering, University of Sharjah, Sharjah 27272, United Arab Emirates;
e Department of Mechanical Engineering, IK Gujral Punjab Technical University, Punjab 144603, India;
f Chengdu Tool Research Institute Co., Ltd., Chengdu 610500, China;
g Sichuan Future Aerospace Industry LLC., Shifang 618400, China;
h Hanergy(Qingdao) Lubrication Technology Co., Ltd., Qingdao 266200, China

Funds:

This study was financially supported by the National Natural Science Foundation of China (Grant Nos. 51905289 and 51975305), Young Talent of Lifting Engineering for Science and Technology in Shandong, China (Grant Nos. SDAST2021qt12), 2020 Science and Technology Special Plan in West Coast New District, Qingdao(2020-97).

Received Date: 2022-08-02
Rev Recd Date: 2022-08-24

Available Online: 2022-09-14

Publish Date: 2022-10-09

Abstract

Abstract

The passivation process of a tool is a necessary step in the manufacturing process, which could improve tool life and machining efficiency by removing microscopic defects of in tool surface (such as burrs and micro cracks) after grinding or polishing. The abrasive water jet passivation (AWJP) is one of the most commonly used processes for carbide, ceramic and steel materials tools. Nevertheless, the complex action law from passivation to machining performance is indistinct, which makes passivation parameters rely on empirical summaries. To fill this gap, this paper concentrates on the detailed review of AWJP and comprehensive assessment between machining performance and AWJP parameters. Firstly, the mechanism of AWJP is analyzed, and the influence law of jet parameters on the tool nose radius is investigated. Secondly, the effect of tool nose radius on the force in turning and milling are summarized and analyzed. The jet pressure, abrasive concentration and jet time are positively correlated with the tool nose radius. Additionally, then the tool nose radius is positively and negatively correlated with cutting force and tool wear, respectively. Finally, future directions regarding the different parameters in AWJP and the machine tool for tool passivation are proposed: to reveal the complex nonlinear relationships between the parameters in AWJP. Develop economical, practical and efficient tool passivation machine tools to improve passivation efficiency and passivation accuracy and apply them to domestic tool passivation technology.
- Tool passivation process,
- Abrasive water jet passivation (AWJP),
- Tool nose radius,
- Tool life,
- Defect

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References(176)

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