Dimensional accuracy compensation method of large shaft grinding via residual error iteration with fuzzy approach

Changjie CHEN; Liping WANG; Shuailei FU; Dong WANG; Xuekun LI; Baojun LIANG

doi:10.51393/j.jamst.2023008

Volume 3 Issue 3

Jun. 2023

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Changjie CHEN, Liping WANG, Shuailei FU, Dong WANG, Xuekun LI, Baojun LIANG. Dimensional accuracy compensation method of large shaft grinding via residual error iteration with fuzzy approach[J]. Journal of Advanced Manufacturing Science and Technology , 2023, 3(3): 2023008. doi: 10.51393/j.jamst.2023008

Citation:

Changjie CHEN, Liping WANG, Shuailei FU, Dong WANG, Xuekun LI, Baojun LIANG. Dimensional accuracy compensation method of large shaft grinding via residual error iteration with fuzzy approach[J]. Journal of Advanced Manufacturing Science and Technology , 2023, 3(3): 2023008. doi: 10.51393/j.jamst.2023008

Citation:

Changjie CHEN, Liping WANG, Shuailei FU, Dong WANG, Xuekun LI, Baojun LIANG. Dimensional accuracy compensation method of large shaft grinding via residual error iteration with fuzzy approach[J]. Journal of Advanced Manufacturing Science and Technology , 2023, 3(3): 2023008. doi: 10.51393/j.jamst.2023008

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Dimensional accuracy compensation method of large shaft grinding via residual error iteration with fuzzy approach

doi: 10.51393/j.jamst.2023008

Changjie CHEN^a,b,
Liping WANG^a,b,
Shuailei FU^a,b,
Dong WANG^{a,b
,},
Xuekun LI^{a,b
,},
Baojun LIANG^c

a State Key Laboratory of Tribology in Advanced Equipment and Institute of Manufacturing Engineering, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;
b Beijing Key Lab of Precision/Ultra-precision Manufacturing Equipment and Control, Beijing 100084, China;
c Hiecise Precis Equipment Co., Ltd, Suzhou 215337, China

Funds:

This study is financially supported by National Natural Science Foundation of China (Nos. 52275440, 52105520, 51975319).

Received Date: 2023-04-25
Rev Recd Date: 2023-05-10

Available Online: 2023-06-01

Publish Date: 2023-05-31

Abstract

Abstract

Dimensional accuracy is one of the most important quality indicators of large shaft grinding, which directly affects the shaft service performance. Overcut/undercut caused by grinding wheel width and wear are the main factors affecting dimensional accuracy of large shaft grinding, which can be described by establishing physical models, and the physical models would be further used for compensation. However, the residual error always exists due to modeling uncertainty, and the residual error has nonlinear relation with compensation value, which is hard to completely eliminate. In order to solve the problem, this paper proposes a dimensional accuracy compensation method of large shaft grinding via residual error iteration with fuzzy approach. Two physical models are firstly established by considering the grinding wheel width and wear, respectively. The residual error after using these two models is further dealt with iteration, and the fuzzy approach is applied to dynamically calculate the compensation coefficients to improve dimensional accuracy while ensuring con-vergence. The experimental results show that the mean dimensional error is reduced 83% by using the pro-posed method, which is much better than other compensation methods.
- Large shaft grinding,
- dimensional accuracy compensation,
- residual error iteration,
- fuzzy approach

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References(19)

References

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